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China Metal Parts Forging OEM Manufacturer Co., Ltd. (https://www.creatorcomponents.com/) was founded in 2000 by a team of experienced professionals in the forging industry. As a Chinese manufacturer, we specialize in providing high-quality carbon steel and alloy steel metal parts and components for a wide variety of industries. We focus on innovation and engineering excellence to ensure that we meet the highest standards of quality and performance. By utilizing advanced technology and state-of-the-art equipment, we produce products that are durable and reliable, meeting the requirements of both domestic and international customers. Quality is a top priority at every stage of our production process. From inspecting raw materials to conducting 100% final product testing, we ensure all products comply with international standards through our thorough quality control system. As a Chinese manufacturer, we offer customized metal parts to cater to the specific needs of industries such as automotive, construction, and energy. We collaborate closely with clients to deliver tailored solutions that align with their business objectives. At China Metal Parts Forging OEM Manufacturer Co., Ltd., we are dedicated to providing innovative, sustainable solutions and excellent customer service, earning the trust of businesses worldwide as a reliable partner.

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Overview: In the steelmaking production process, the ladle is the key equipment for holding molten steel, secondary refining, and continuous pouring. In a modern steelmaking plant, refractory materials are required for converters, refining, and ladles. In the steelmaking process, ladle is the main equipment for using and consuming refractory materials. Improving the service life of ladles and reducing refractory consumption is the key technology for steelmaking plants to save costs and reduce energy consumption for green production. In order to ensure the orderly operation of the ladle, save the consumption of refractory materials, prolong the service life of the ladle, and ensure the safe operation of the ladle, Wuhan CenterRise M&C Engineering CO. developed and launched the LDT-N200 integrated management system for the ladle. Introduction: LDT-N200 ladle integrated management system integrates LDT-L200 ladle lining thickness gauge, TBP-S300 ladle, tundish baking temperature and leakage monitoring system, RFD -C100 metallurgical electronic positioning system, and also integrates SQL Server database and NeuralWare (American computer software company) neural network software NeuralWorks to realize intelligent and optimized management of ladles. LDT-L200 ladle lining thickness gauge uses a laser area array scanning sensor to accurately measure the real-time thickness of the ladle lining, calculate the lining loss, and predict the service life of the ladle. TBP-S300 ladle, tundish baking temperature and leakage monitoring system uses infrared thermal imaging camera and embedded armor wire system to comprehensively monitor and prevent ladle leakage. RFD-C100 metallurgical electronic positioning system installs RFID electronic tags on all ladles to realize full-time and full-space ladle positioning and tracking. LDT-S200 ladle optimization control and analysis software, based on SQL Server database, B/S network structure, realizes online management of ladles, and adopts BP neural network system to realize intelligent optimization control of ladles. LDT-N200 ladle integrated management system can realize ladle age management based on ladle lining data and neural network algorithm, safety process control of ladle turnover and use, full-time tracking management of steelmaking production and full-space tracking management of ladle use and provide optimal control and management of steelmaking production and ladle maintenance. Comprehensive ladle measurement and monitoring, ladle positioning and management, and data management and optimization enable the LDT-N200 ladle integrated management system to fully realize ladle entire process management, optimize the service life of ladles, and comprehensively reduce the cost of refractory materials. The features: Using a lining thickness gauge to measure the thickness of the ladle lining Using infrared thermal imaging camera/embedded armor wire to realize ladle leakage detection Using RFID/number plate recognition to realize the location management of ladles Ladle age management system based on overall tracking Overall (full-time full-space) ladle management system based on database Provide overall production scheduling data Using neural network to predict ladle service life based on big data Ladle Optimal Scheduling System based on database and ladle service life Increase the service life of ladle by 12%-20% Reduce the use of refractory materials more than 15% Realize orderly management of ladle baking Realize full space and full time domain control Reduce the costs of ladle management and maintenance Improve the efficiency of ladle turnover operation

Overview The taper of the narrow face of the mold has an important influence on the quality of the casting billet. Excessive taper will cause the mold to squeeze the billet shell, and a small taper will increase the air gap. With the continuous increase of the requirements of the casting billets’ quality and the continuous introduction of high-precision molds, the current taper measuring instrument in the domestic market generally have low measurement accuracy and complex measurement methods, which restrict production development. The new-generation taper measuring instrument developed by Wuhan CenterRise M&C Engineering Co., Ltd. adopts imported high-precision inclination sensor, combined with ultra-low power consumption processor, which can quickly and accurately measure the actual taper value of the narrow copper plate of the mold. The instrument is fully functional, easy to use and suitable for slab molds of various lengths. Most of the current slab molds are single-taper, a narrow flat copper plate. The taper value required for production can be achieved by adjusting the angle between the narrow copper plate and the direction of gravity. The taper measuring instrument directly measures the angle between the narrow copper plate and the direction of gravity. According to habits and production needs, the angle is converted into the value of one-sided shrinkage of the upper and lower ports. The main features 1. Easy to calibrate, stable performance, easy to operate 2. Self-supporting, self-aligning, self-balancing 3. High measurement accuracy 4. LCD data reading 5. Fast response, real-time display reading 6. Adjustment of dynamic intelligent system 7. Lithium battery power supply, suitable for on-site use of mobile operations 8. The continuous measurement time is more than 36 hours 9. The sensor adopts multiple protections to meet the needs of on-site harsh environment measurement 10. The weight of the whole system is less than 3.8 kg, and it is equipped with a set of zero-point calibration table, which is convenient for on-site installation and measurement 11. Applicable to various arc, parabolic and straight molds The performance and index 1. Measuring range: -3°~ +3° (measurement length can be customized according to users’ needs) 2. Measurement accuracy: 0.01mm 3. Temperature range: -25℃~+85℃ 4. Linearity deviation: -0.03mm ~ + 0.03 mm 5. The longest usage time after fully charged: 36 hours 6. The longest storage time after fully charged: 2 months The main components 1. Measuring instrument: central measurement and control unit, measuring sensor 2. Measuring stand 3. Standard table: standard surface, support frame, spirit level

Overview The handheld roll gap checker is specially used to measure the length between spherical surface, arc surface and plane (or spherical surface). It is specially suitable for the opening adjustment of the roll gap of the metallurgical continuous casters in various specifications, because the roll gap checker has the advantages of high resolution, accurate measurement, stable data and easy to use. Because the opening accuracy of the roll gap checker will directly affect the quality of the casting block, this roll gap checker is an indispensable testing equipment in the continuous casting equipment, which can fully meet the needs of on-site installation testing and use process verification. When the hand-held roll gap meter smoothly passes through the gap between the guide rolls of the continuous casting machine, the upper measuring contact of the hand-held roll gap checker contacts the inner arc roll and the lower measuring contact touches the outer arc roll. The handheld roll gap checker is used in perpendicular to the roll diameter direction, during the pushing process, when the hand-held roll gap meter is in the tangent plane of the upper and lower rolls, the measured value is the smallest at this time, and this value is the roll gap measurement value. The design of the hand-held roll gap gauge ensures that the upper and lower contacts of the roll gap checker can smoothly pass the measured roll along a straight line during measurement. During the measurement process, the roll gap measuring instrument automatically compares the measured values, and displays the minimum measured value on the instrument display interface, which is the current measured roll gap value. The introduction of different types The measuring range of the split hand-held roll gap checker is 180mm - 400mm This hand-held roll gap checker adopts the design that the measuring body and the display instrument are separated. The measuring body can be clamped by an extension rod, which is suitable for online maintenance and measurement of wider slabs, and it is convenient to use the extension rod to send the measuring body into the continuous casting section to measure inside and we can see measurement data on the checker outside. The measuring range of instrument type handheld roll gap checker is 120mm - 400mm This hand-held roll gap meter is light and compact, and it is convenient to carry during maintenance. The measurement value can be seen immediately after measurement, easy to use, and can be equipped with a short measuring rod. It is suitable for the maintenance and measurement of slab online and offline continuous casting sections. It has data printing function, the measurement results can be printed in real time. The measuring range of thin slab hand-held roll gap checker is 60mm - 150mm This handheld roll gap meter is suitable for measuring the roll gap of CSP continuous casting machine and ultra-thin slab continuous casting machine. It is accurate and easy to use. The technical parameters 1. Measuring range of instrument type handheld roll gap checker: 180mm - 400mm (the range can be customized) 2. Measuring range of digital hand-held roll gap checker: 120mm - 400mm (the range can be customized) 3. Measuring range of hand-held thin slab roll checker : 60mm - 150mm (the range can be customized) 4. Measurement accuracy: 0.01mm 5. Working temperature: -25℃~+85℃ 6. Battery capacity: 5000mAh 7. Charger specification: 12V

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Overview The WGS-L200 Laser Slab/ Plate Steel Width Measuring System adopts the principle of double laser triangulation reflection to process the online measurement of the steel plate on the roller bed, and combines the high-speed digital signal processing technology and programming software to process the signal correspondingly, and displays the relevant data and measurement curve, so as to realize the accurate control for steelmaking process during the production. The WGS-L200 Laser Slab/Plate Steel Width Measuring System is mainly composed of computing processing software and hardware systems such as testing equipment, computing equipment. The hardware system consists of 2 sets of laser triangulation rangefinding system, on-site signal acquisition and transmission system, operation unit, host analysis and control alarm system, etc. The software of WGS-L200 laser slab/ plate steel width measuring system mainly includes data acquisition and analysis, alarm software and data visualization operation software in the host system. The data analysis system analyzes and converts the data transmitted by the signal acquisition and analysis system into the visual data of the main control room, and completes the width measurement monitoring work in the slab production operation through the set alarm threshold. The measuring principle of the system The WGS-L200 Laser Slab/Plate Steel Width Measuring System is mainly composed of computing processing software and hardware systems such as testing equipment, computing equipment. The hardware system consists of 2 sets of laser triangulation rangefinding system, on-site signal acquisition and transmission system, operation unit, host analysis and control alarm system, etc. The software of WGS-L200 laser slab/ plate steel width measuring system mainly includes data acquisition and analysis, alarm software and data visualization operation software in the host system. The data analysis system analyzes and converts the data transmitted by the signal acquisition and analysis system into the visual data of the main control room, and completes the width measurement monitoring work in the slab production operation through the set alarm threshold. The features of the system 1. Using the principle of laser triangulation reflection, it is very suitable for dynamic measurement, and the dynamic measurement accuracy is high. 2. Non-contact type, namely, the laser rangefinding sensor is installed on the upper and lower sides of the strip conveying guide groove, and the width measurement device is not in direct contact with the strip. 3. Continuous and fast sampling measurement, the sampling frequency is 300Hz-2000Hz. The measurement frequency can be set freely to realize high-speed width detection. 4. It can effectively identify and compensate the beating, inclination, side deflection and profile of the tested plate; 5. Excellent mathematical model realizes accurate width detection of the bad profile; 6. The software interface is good, powerful, easy to operate and maintenance-free; 7. The software has self-diagnosis function; 8. Full digital detection, automatic calibration system; 9. High measurement accuracy and fast response; 10. Using optical fiber signal transmission; 11. Quality control alarm; The technical parameters Measuring distance: 0.5-0.8m (according to the on-site environment) Resolution: ±0.1mm Repeatability: 0.2mm Measurement output frequency: 100-3KHz Laser class: 2 (IEC60825-1:2014) Protection class: IP65 Communication method: TCP/IP communication

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The composition of the system The photoelectric strip automatic center position control system is mainly composed of sensors, amplifiers, PLC controllers, hydraulic control and other parts. System composition block diagram The main technical parameters 1. Detection width: 300-2800mm 2. Detection light source: 220VAC. (100VAC) 30W. High frequency white light works continuously 3. Photodetector: precision die-casting components, time constant 20ms 4. Maximum working voltage: 50VDC 5. Distance from receiver to emitter: 300-1000mm 6. Operating temperature: 0℃-60℃ 7. Resolution: 0.5mm 8. Linearity: ±1%F.S (after linearization) 9. Repeatability error: △R1%, F.S 10. Servo-valve working signal: ±10V 11. Rated pressure (oil pressure): 4.5Mpa 12. Rated flow: 30L/min 13. Symmetry: 10%

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